HyPerformace Plasma | Plasma Cutting Machinery | EPL Plasma

ermaksan-epl-plasma-hypertherm

Plasma cutting machinery – EPL Plasma 3 Axes Series; It offers the optimum solution to all your needs with its advanced accurate cutting quality, production line and automation.

Special plasma software and CNC controller enables the operator to use the machine with ease.

R&D engineering calculations; Knowledge gained from research has been integrated into the development of the main frame/body and moving bridge of the EPL Plasma Cutting Machinery giving a higher cutting quality.

EPL Plasma Series is the best and most economical machine when looking at consumable part consumption.

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Hypertherm SureCut | Truehole Suite

The best choice for plasma with its high productivity and accurate cutting quality.

Advantages

  • High cutting technology.
  • Minimum operating cost
  • Long working life
  • EDGE® Pro Controller
  • HyDefinition® technology
  • PowerPierce™ technology
  • LongLife™ technology
  • HPRXD® plasma source.
  • TurboNest® nesting software.

TurboNest® Nesting Software

Standard features highlights

Part creation and development

  • Integrated 2D CAD program to create and edit CAD files Variable Shape Parts feature to develop common parts from templates.

CAD/CAM import and conversion

  • Import CAD and CNC files (many industry-standard file formats Automatic CAD file correction and error notification.
  • Automatic spline / ellipse smoothing and reduction.
  • Separate multiple parts from a single CAD file.
  • Automatic mapping of CAD layers to processes (cut, mark, etc.).
Hypertherm Ireland Truehole Plasma

STANDARD EQUIPMENT

  • * 15’’ LCD industrial type touch screen
    * Hypertherm operator panel
    * Safety module input and output
    * Hypernet communication system
    * Remote connection interface
    * Phoenix interface
    * Metric and inch gauges.
  • TurboNest® Cad/Cam Software
  • 3 Axis (X,Y,Z)* 3 pieces Mitsubishi AC servo motor and driver
    * 3 pieces planet type Neugart gear box
    * High accuracy linear rails
    * High accuracy an silent Atlanta Helis rack and pinion
    * X,Y, Z Axis Igus brand silent cable tray
  • Animated cutting sequence simulation.
  • HyPerformance® Hypertherm-Plasma source* Hypertherm manual gas console
    * Plasma marking
  • Arc Glide™ THC automatic height control system* Hypernet communication system
    * Safety input-output interface module
    * Nozzle sensor
    * Collision sensor
    * 220 mm standard stroke
    * Lazer pointer
  • TurboNest® Cad/Cam Software

OPTIONAL EQUIPMENT

  • Hypertherm Hydefinition Plasma Options* HPR260XD, HPR400XD, HPR800XD
    * Hypertherm automatic gas console
  • Oxy cutting station* Messer-tanaka oxygen torch
    * Ermaksan automatic ignition system
    * IHT Automation capacitive distance and height control
  • Manual angle cutting apparatus for oxygen and plasma
  • 350mm and 500mm adjustable stroke for oxygen and plasma
  • True Hole™ Technology* EDGE® Pro CNC Controller
    * ArcGlide™ torch height control
    * Hypertherm HPR XD® series
    * Hypertherm automatic gas console
    * ProNest® Cad/Cam software
    * 3 piece Beckhoff AC Servo Motor and driver
    * 3 piece planet type brushless harmonic drive gearbox
  • Pipe cutting technology* Linatrol Infinity cnc controller
    * IHT M4000PCS 350mm stroke torch height control
    * Lantek Flex 3D + Lantek Expert II Cad/Cam software
    * Chuck and centering mechanism
  • 5 axis plasma cutting technology* Esa Kvara cnc controller
    * Automatic gas console
    * Lantek Expert II software
    * Angle cutting head
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Engineering Machinery

Interactive manual nesting | Hypertherm

  • Group parts into clusters for nesting.
  • Drag, drop and bump parts on the nest.
  • Duplicate, move, scale, mirror, rotate, or array parts.
  • Prohibit / permit nesting inside of a part.
  • Multi-sheet and multi-head nesting.
  • Part interference detection.
  • Edit lead-in / out position and properties within the nest.
  • Grain constraint and edge pierce technology.
  • Material database (with grade and gauge).
  • Manual and automatic plate cropping.
  • Safe zones for plate clamping applications.
  • Automatic and manual nest sequencing.
  • Control cut direction and cut sequencing on part-by-part basis.
  • Animated cutting sequence simulation.

Built-in process parameters

  • Material type, thickness, grade and class-based process parameters.
  • Material type and thickness based lead-in / out parameters.
  • Automatic and interactive separations for part, plate, and pierce spacing.

Reporting

  • Management and shop reports.
  • Export reports directly to PDF, Excel spreadsheet (*.xls), CSV (*.csv), or Web page (*.html).

Costing

  • User-defined machine and labor production costing.
  • Automatic calculation of part production costs and part/nest utilization.

EDGE® Pro Controller

Designed to be flexible and easy to use, the plasma cutting machinery EDGE Pro delivers reliable performance for improved profitability and application performance such as True Hole technology. Using Phoenix software, this CNC improves cut quality and productivity by delivering our expertise directly to your factory, giving the best results with every operator.

Hypertherm Plasma Cutting
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As easy as 1, 2, 3, cut! : CutPro™ Wizard

In field trials, new operators began cutting high-quality parts in less than 5 minutes without training, drastically reducing the “hire to cut” time.

  1. Step: Select CNC program.
  2. Step: Select process
  3.  Step: Align part/plate cut.

Remote Help

  • Remote Help is an internet based tool that allows the manufacturer to be virtually in your factory within minutes. CNC, plasma system and cutting table diagnosis and repair can often be accomplished without an on-site visit. This means that machines can be up and running quickly and without costly travel and wait time.

Standard Features

Operating system Windows® XPe
Hard drive SATA drive
Display 15″ glass touchscreen (surface acoustic wave technology)
Memory ≥1GB
USB interface Two USB 2.0 ports
Dimensions 435 mm (17.125″) W; 463 mm (18.22″) H; 316 mm (12.43″) D
Temperature range -10° C to 40° C ambient (14° F to 104° F ambient)
Warranty Two-year warranty standard
Regulatory compliance CE, CSA
Operator’s console Two-station Opcon standard
Operating voltage and frequency 100 – 240V, 50/60 Hz
Software utilities Part Program Support (PPS), Remote Help, networking, Autogas support, DXF import, and simple shape nesting

ArcGlide™ THC

Advantages+
 Superior cutting quality and ideal consumables life with arc voltage sampling and control.
 Up to 80 % increases in parts per hour production by minimizing cut to cut cycle time.
 Ultimately strong mechanics under 2 years warranty.
 Easy to use human machine interface for under one minute fast job adjustment.
 Performance advantages are achievable with minimal operator input, eliminating the need for extensive training and allowing you to get the best performance across any shift with any operator at any plant.
Increase parts per hour
 Up to 100% improvement in parts cut per hour by rapid ignition and movement optimization coded on software.
Decrease cost per part
 ArcGlide THC continuously samples arc voltage and automatically adjusts arc voltage for proper torch height over the life of the consumables without requiring operator input.

Hypertherm HPRXD® Plasma Sources

HyPerformance® offers quality and sensitive cuts along with high productivity. HPR XD® plasma sources offer better general performance, productivity and profitability with its unique combination of superior technologies.

System Technology

(Shown on HPR130XD®)

Power source and chiller

  • The addition of pump motor drives, fans, and eliminates the effect of frequency on the cooling water flow.

Power Supply

  • Self calibrating current control for better current adjustment.
  • High power element/productivity.
  • Low fluctuation on exit current for lower arc voltage lapse and more stable plasma arc.
  • Serial communication port on CNC for system surveillance.
  • CAN serial communication between main modules for system stability.
  • Long distance surveillance feature if CNC is connected to network.

Manual Gas Console

  • Provides HyDefinition cutting quality with LongLife Technology.
  • Compensates for changes in the incoming gas pressure.
  • Continuously measures and adjusts the flow of gas.

Torch

  • Quick disconnect torch reduces installation time.

Advantages+

Increased parts per hour

  • HyPerformance Plasma systems provide faster cut speeds to produce more parts per hour.
  • Hypertherm’s patented PowerPierce™ technology makes it possible to cut thicker than ever before and replace slowercutting technologies such as oxyfuel.
  • HyPerformance Plasma’s superior quality and consistency maximize the number of parts produced per hour by minimizing time-consuming secondary operations.

Do more with less power

  • HyPerformance Plasma enables extremely high cutting speeds per amp with less cutting current than other plasma solutions on the market.

Longer consumable life

  • LongLife® and PowerPierce™ technologies significantly increase consumable life and reduce your cost per part.
  • Hypertherm consumables are manufactured with the highest quality standards to ensure consistently longer life.

Do more with less power.

  • Patented consumable designs enable industry-leading cutting speeds and robust production piercing using lower amperage levels.
  • HyPerformance Plasma enables extremely high cutting speeds per amp with less cutting current than other plasma solutions on the market.
  • Hypertherm’s power supplies are designed to be extremely efficient in their use of electricity, enabling lower electrical expense and a reduced impact on the environment.

HPRXD plasma selections working data

HPR260XD (30-260 amp) HPR400XD (30-400 amp) HPR800XD (30-800 amp)
Mild steel cutting capacity
Dross free 32 mm 38 mm 38 mm
Production pierce 38 mm 50 mm 50 mm
Maximum cutting capacity 64 mm 80 mm 80 mm
Stainless steel cutting capacity
Production pierce 32 mm 45 mm 75 mm
Maximum cutting capacity 50 mm 80 mm 160 mm
Aluminium cutting capacity
Production pierce 32 mm 45 mm 75 mm
Maximum cutting capacity 50 mm 80 mm 160 mm

Automatic gas console option

  • Allows full control of all plasma system settings from the CNC, simplifying operator training requirements.
  • Automatically changes processes on the fly to enable rapid switching between cutting and marking.
  • Automatically adjusts for variations in incoming gas pressure to produce the most consistent cutting performance.
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